What happens when one country makes 94% of the world’s strongest magnets?
Electric cars, wind turbines, drones and missiles depend on a small magnet that China almost alone makes. On 10 November, a one-year pause on China’s toughest export rules runs out. This note explains what is at stake, how the world is working around it, and which Indian companies are building the alternatives.
- Author
- The Private Research Desk
- Published
- October 2026
- Reading Time
- 15 minutes
- Classification
- Open Publication
94 of every 100 sintered rare earth magnets are made in China
Share of world sintered magnet output
The decision date
- 10 Nov 2025
- China pauses its wider export rules for one year
- 10 Nov 2026
- The pause runs out, unless extended
The four rare earths that matter most for magnets
- Nd
- Neodymium. Light. Gives the strength
- Element 60
- Pr
- Praseodymium. Light. Partner to neodymium
- Element 59
- Dy
- Dysprosium. Heavy. Keeps it working hot
- Element 66
- Tb
- Terbium. Heavy. Under licence since 2025
- Element 65
A small part, a big dependency, and a date on the calendar
Rare earth magnets sit inside every electric car, wind turbine, drone, missile and robot. One country controls almost all of them, and it has started to use that as leverage.
- The part. A rare earth magnet makes an electric motor small, light and efficient. Alternatives exist, but they usually give up some efficiency.
- The lock. China mines about 70% of rare earths, refines up to 90% and makes about 94% of sintered magnets. It has also banned the export of the know-how.
- The cliff. Since April 2025, seven rare earths need a Chinese licence. A much wider package, reaching products made anywhere, is paused only until 10 November 2026.
- The response. The US, Japan, the EU, the G7 and India are spending billions to loosen the lock. Japan has shown it can be done: its reliance on China fell from about 90% to 60–70%.
- The workarounds. Four routes are being built: new supply, new magnets, motors with no magnet, and recycling. Indian startups are already selling motors on the third route.
This is the first of three notes. It sets out the problem and the global response. The second looks at cars, where motors without magnets are already on the road. The third looks at defence, where magnets must keep working at high heat.
A strong magnet is what makes a motor small and light
An electric motor is magnets pushing and pulling on each other to spin a shaft. The stronger the magnet, the smaller and lighter the motor for the same power. The best motors use permanent magnets, which stay magnetic without electricity.
The strongest is the neodymium-iron-boron magnet, invented by Japanese scientist Masato Sagawa in the 1980s. It is about ten times stronger than an ordinary magnet (AFP). It is mostly iron: rare earths are only a quarter to a third of the alloy (Adamas Intelligence). Neodymium and praseodymium give the strength. Dysprosium and terbium keep the magnet working when hot.
The name misleads. These elements are not especially rare in the ground. They are hard and dirty to separate from each other, and that skill is the real bottleneck.
Electric cars are the biggest single user, about a quarter of all magnets
Approximate share of world rare earth magnet demand by use, 2024. Total about 280,000 tonnes
- ~1.5 kg
- of magnets in a typical electric car
- 2–3 t
- of magnets per megawatt of wind turbine
- ~3.5 kg
- in a humanoid robot
- ~9%
- yearly demand growth expected to 2030
China’s grip tightens at every step from mine to magnet
A new mine outside China does not break the lock by itself. Its ore still has to be separated, turned into metal, then alloy, then a finished magnet. Most of those later steps still happen in China.
China’s share of world output at each stage
Latest estimates. The bar is China; the rest of the track is the rest of the world combined
China built this position on purpose. Its share of magnet making rose from about half two decades ago to 94% today. In December 2023, it banned the export of the know-how to separate rare earths and make magnets, so the rest of the world cannot simply buy the recipe (Swarajya).
India’s rare earths sit mostly in monazite, a mineral found in beach and inland sands in Andhra Pradesh, Odisha, Tamil Nadu, Kerala and West Bengal. The government puts reserves at about 6.9 million tonnes of rare earth oxide, around 5% of the world’s (Indian Bureau of Mines). India mined about 2,900 tonnes in 2025, against China’s 270,000 (USGS).
A reserves number on its own says little. What matters for magnets is which elements are in that sand.
India’s sands hold the elements for magnet strength, not the ones for heat
What Indian deposits contain, by magnet role, and what limits their use
Nd · Pr
Neodymium and praseodymium give a magnet its strength.
State-owned IREL produces both. Neodymium output was about 40 tonnes last year, with a target of 500 tonnes by FY27.
Dy · Tb
Dysprosium and terbium keep a magnet working when hot, as inside motors, turbines and missiles.
Both are among the seven rare earths under Chinese export licence since April 2025.
- Monazite contains thorium, so it is a prescribed substance under the Atomic Energy Act
- IREL is the only company allowed to process it
- Private beach sand mining has been effectively barred since 2019
- ~6.9 Mt
- India’s rare earth oxide reserves, about 5% of the world’s
- 2,900 t
- mined in 2025, against China’s 270,000 t
- ~0.7%
- India’s share of world mine output
- 90%+
- of rare earth magnets India uses are imported
So the reserves figure overstates India’s position. The sands do hold the light elements a magnet needs for strength, at small but growing output. The heavy elements that keep magnets working at high heat are not there in usable amounts. That difference shapes both sector pieces in this series.
Each step has gone further than the last
China’s key moves on rare earth exports, 2010 to 2026
Not to scale. The cliff is highlighted
- 2010China halts rare earth shipments to JapanAn informal embargo after a diplomatic dispute. Japan’s reliance on China was about 90%
- Dec 2023The know-how goes behind the wallExport ban on separation and magnet-making technology
- Apr 2025Seven rare earths need an export licenceMagnet exports fall about 75% within two months. In May, Ford shuts a Chicago plant for a week
- Oct 2025A far wider package is announcedFive more elements, equipment, know-how, and goods made anywhere with 0.1% Chinese content
- Nov 2025Wider package paused for a year after the Busan summitThe April 2025 licences stay in force
- Jun 2026US magnet makers put on China’s control listMP Materials and USA Rare Earth among ten firms named
- 10 Nov 2026The pause runs outUS says extended to January 2027; no legal notice published yet
Three things Beijing can do on 10 November
The October 2025 package is the one that worries boardrooms. It would require Beijing’s permission to ship any product made anywhere with 0.1% or more Chinese rare earth content by value (Startup Fortune). China’s late-September truce statement did not mention rare earths at all (FXStreet). Analysts see three paths.
Extend the pause
- What happens: The pause runs on, likely to 10 January 2027, matching the US truce.
- Who feels it: Nobody new. The April 2025 licences still bite.
- What it means: Calm, but the clock simply resets. Pressure to diversify stays.
Bring some controls back
- What happens: Selected rules return, aimed at defence, aerospace or specific firms, or at equipment and know-how.
- Who feels it: Defence supply chains first. Civilian buyers keep a case-by-case channel.
- What it means: A two-speed world. Defence magnet supply becomes urgent.
The full package returns
- What happens: The 0.1% rule applies worldwide, plus five more elements and equipment.
- Who feels it: Any manufacturer using Chinese material, wherever it builds.
- What it means: Panic buying and price spikes, but faster Western investment.
The squeeze is already visible, before any cliff
What the April 2025 rules and the uncertainty have done so far
- ~50%
- below normal: China’s dysprosium, terbium and yttrium exports
- −28.7%
- China’s magnet shipments to the US, September vs August 2026
- +50%
- European erbium price, June to August 2026
- 36%
- global NdPr shortfall expected by 2030
The stakes are large. The IEA estimates that full enforcement could expose up to $6.5 trillion a year of production outside China to disruption (Technology.org). That is an exposure figure, not a loss forecast. A second date follows close behind: from 1 January 2027, new US rules restrict where magnets in some military contracts may come from (FXStreet).
Japan proved the lock can be loosened. Now everyone is copying it
After China cut Japan off in 2010, Tokyo spent a little over $1 billion to diversify. In 2011 its state agency JOGMEC and trading house Sojitz put $250 million into Lynas, an Australian miner with a refinery in Malaysia. Japan’s reliance on Chinese rare earths fell from about 90% to between 60% and 70% (New York Times via The Nightly).
Japan cut its reliance by up to a third. The G7 now wants the same for everyone
Share of supply from China (or any single supplier), and the G7 target for 2030
Every major economy now has a plan. The scale and style differ a lot.
United States
- Pentagon takes a $400m stake in MP Materials and buys all output of its second magnet plant (Argus)
- $620m defence loan to startup Vulcan Elements for a 10,000 t magnet plant (Axios)
- “Project Vault” stockpile backed by a $10bn Export-Import Bank loan (E&E News)
- Congress weighs a $2.5bn strategic reserve allies can join (Tech Times)
Japan
- Lynas is now the largest rare earth producer outside China, and as of December 2025 the only one outside China separating dysprosium and terbium (Morningstar)
- Plus 5,000 t a year of NdPr alloy for the JOGMEC-Sojitz venture, at a $110/kg minimum (Caixin)
- Japan is proposing joint G7 stockpiling (Asia News Network)
European Union
India
- Magnet scheme approved November 2025; 20 bids including L&T, Coal India and ReNew; winners not yet named (PTI)
- ₹1,500 crore scheme to recycle critical minerals, approved September 2025 (pv magazine India)
- Rare earth corridors in Tamil Nadu, Kerala, Odisha and Andhra Pradesh, from Budget 2026 (Kotak Neo)
India’s gap is the largest. It imports more than 90% of its rare earth magnets, mostly from China (Business Today). Government labs expect a need of about 8,220 tonnes a year by 2030, so even a fully built 6,000-tonne scheme covers only about 73%. India also has no commercial production of the heavy rare earths that heat-proof a magnet (SMM). That gap is where technology comes in.
Four ways out, and Indian companies are building on every one
Governments mostly fund the first route. Startups are where the other three are being built. The global map is below; India’s own builders follow in the next section.
Make it somewhere else
New mines, refineries and magnet plants outside China. Same magnet, new supply chain.
- MP Materials · Lynas · Vulcan Elements · India’s scheme
Make a new kind of magnet
Strong magnets from iron and nitrogen, or cheaper ferrite. No rare earths inside.
- Niron Magnetics · Gati Drives
Need no magnet at all
Motors that make their magnetic field with electricity and smart software instead.
- BMW · ZF · Renault · Chara · Vimag Labs
Reuse what we already have
Recover magnets from old motors, hard drives and turbines, and make new ones.
- Cyclic Materials · HyProMag · Attero
| Company | Route | What they do | Where they are (Oct 2026) | Access |
|---|---|---|---|---|
| MP MaterialsUnited States | Make elsewhere | Mine to magnet in one company | Texas plant making magnets since Q4 2025; 10,000 t total capacity planned for 2028 | Listed, NYSE |
| LynasAustralia | Make elsewhere | Largest rare earth producer outside China | 75% of heavy rare earth output reserved for Japan | Listed, ASX |
| Vulcan ElementsUnited States | Make elsewhere | Startup building rare earth magnets at scale | Over $1bn lined up, including a $620m defence loan, for a 10,000 t plant | Private |
| Niron MagneticsUnited States | New magnet | Iron nitride magnets, no rare earths | 1,500 t plant due early 2027; 10,000 t plant from 2028 | Private |
| Gati DrivesAhmedabad | New magnet | Motors using Indian-made ferrite magnets | Producing since Feb 2026, about 5,000 motors a month capacity | Private, pre-seed |
| Chara TechnologiesBengaluru | No magnet | Magnet-free reluctance motors and controllers | $6.2m Series A; ARAI and ICAT approved; co-making with Greaves Cotton | Private, VC-backed |
| Vimag LabsBengaluru | No magnet | Software creates the magnetic field | Five patents; pilots with two-wheeler and car makers | Private, early |
| Cyclic MaterialsCanada and US | Recycle | Pulls magnets out of old motors and electronics | First US plant open, up to 25,000 t of input a year | Private |
| HyProMagUK and Germany | Recycle | Hydrogen process turns old magnets into new | Claims 88% less energy than new magnets | Private |
More than ten Indian companies are now raising money or building plants
Analysts still describe India’s commercial magnet industry as close to blank (SMM). But since China’s April 2025 curbs, Indian companies have announced plants and raised money on all four routes. Some of it is venture capital into motor startups. Some is industrial groups putting hundreds of crores into magnet plants. Most of these names are private today, which is exactly the kind of access a family office can help open up.
- Midwest Advanced Materials, Hyderabad. Sintered NdFeB magnets. ₹125 crore committed by the government’s Technology Development Board. 500 t/yr plant; target 5,000 t by Dec 2027. Private
- N.A.N. MagneTech, Naidupeta, Andhra Pradesh. Fully integrated magnet plant, with Australian raw material and auto buyers lined up. ₹1,250 cr Phase I; 1,200 t, then 10,000 t. Private
- Lohum, Uttar Pradesh. Battery recycler moving into rare earth magnets. Also a scheme bidder. ₹500 cr; 2,000 t plant. Private
- Sona Comstar, Gurugram. India’s largest magnet importer plans its own magnets and sells motors free of heavy rare earths. Plans magnets. Listed, NSE
- Conifer, Pune plant; US and India team. Ferrite axial-flux motors, a drop-in replacement for hub motors. $20m seed; 70,000 units/yr. Private
- Gati Drives, Ahmedabad. Ferrite magnet motors for fans and air conditioners, on Indian RISC-V chips. Pre-seed, Campus Fund; ~5,000 motors/month. Private
- Chara Technologies, Bengaluru. Magnet-free reluctance motors. ARAI and ICAT approved. Co-making with Greaves Cotton. ~$11m over two rounds; 20k → 100k units/yr. Private
- Vimag Labs, Bengaluru. Software creates the magnetic field from copper and steel. Targeting autos, defence and industry. $5m Series A, Accel; five patents. Private
- Simple Energy, Bengaluru. First Indian vehicle maker to produce motors free of heavy rare earths. In production. Private; IPO planned
- Attero, Noida. E-waste recycler scaling rare earth recovery. Also a scheme bidder. ₹100 cr; 300 t → 30,000 t. Private
- Scheme bidders, across India. L&T, Coal India, ReNew, 20 Microns and others are competing for the ₹7,280 crore scheme. 20 bids. Mostly listed
Three announced plants aim for 17,000 t a year, about twice India’s 2030 need, if they get built
Rare earth magnet capacity, tonnes a year. Solid = first phase; dashed = stated long-term target
Venture money into Indian rare-earth-free motors is real, but still small
Disclosed capital raised, US$ million
The gap between those two charts is the story for an investor. Indian industrial groups are committing hundreds of crores to magnet plants. Indian motor startups, with technology that could matter globally, have raised only a few million dollars each. Parts 2 and 3 look at which of them are worth backing, and how.
A long theme with policy money behind it, and real traps
Governments are now acting as buyers of last resort, setting price floors and funding plants. That lowers the risk for the first route. The bigger upside, and the bigger risk, sits with the startups building routes two to four. Parts 2 and 3 look at how to get exposure sector by sector. For now, five risks apply across the theme.
- China can move the price. Outside China, NdPr prices recently slipped to about $95/kg, below the $110/kg floor (Benchmark). Cheap supply is the classic way to starve a new competitor.
- A pause can kill urgency. If the pause is extended, buyers may relax. Carmakers keep alternatives in reserve when prices fall (Reuters via Mining.com).
- Scaling is slow. India’s policy is running ahead of its industrial base, and car-grade parts take years to certify (SMM).
- Magnet-free has a cost. Motors without permanent magnets usually give up some efficiency (New Mobility). Part 2 looks at who is closing that gap.
- Pitch numbers inflate. The popular “417 kg of rare earths per F-35” traces to one unpublished 2012 study (Adamas Intelligence). Ask where every big number comes from.
The dates that will decide the next two years
- 10 Nov 2026China’s pause runs out, unless the extension is made official
- 1 Jan 2027New US limits on where military contract magnets may come from
- Early 2027Niron’s first full iron nitride plant starts up
- Date not setIndia names up to five magnet scheme winners from 20 bids
- 2028MP Materials’ second plant begins commissioning
The same problem looks very different by sector
Can EVs engineer their way out?
Carmakers are already putting motors without magnets on the road. We look at:
- What a doubling of magnet prices does to an EV motor’s cost
- The magnet-free motor race, scored company by company
- Whether India’s two- and three-wheelers give it an edge
Can defence design the magnet out?
Missiles need magnets that keep working at high heat, the job of the heavy rare earths India lacks. We look at:
- Why dysprosium, terbium and samarium matter here
- How the US is buying its way to supply, and what India can copy
- Which Indian defence suppliers are exposed, and who benefits
The country that controls the magnet controls the motor. On 10 November, we find out how hard China intends to hold on.
This note is for discussion and education only. It is not an offer, solicitation or recommendation to buy or sell any security or to invest in any company named. Companies are mentioned to illustrate the theme. Figures come from the public sources linked and may change; scenario severity ratings are the author’s own judgement. Threewords Capital is a SEBI Authorised Person (Reg. No. AP01047001179550). Please speak to your advisor before making any investment decision.
