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Materials & Resources · The Magnet Problem, Part 1 of 3

What happens when one country makes 94% of the world’s strongest magnets?

Electric cars, wind turbines, drones and missiles depend on a small magnet that China almost alone makes. On 10 November, a one-year pause on China’s toughest export rules runs out. This note explains what is at stake, how the world is working around it, and which Indian companies are building the alternatives.

Author
The Private Research Desk
Published
October 2026
Reading Time
15 minutes
Classification
Open Publication

94 of every 100 sintered rare earth magnets are made in China

Share of world sintered magnet output

Made in China94 of every 100
Rest of the world6
Source: IEA via Swarajya.

The decision date

10 Nov 2025
China pauses its wider export rules for one year
10 Nov 2026
The pause runs out, unless extended
The US says the truce runs to 10 January 2027. As of mid-October, neither government had published the legal notice, so on paper 10 November still stands.

The four rare earths that matter most for magnets

Nd
Neodymium. Light. Gives the strength
Element 60
Pr
Praseodymium. Light. Partner to neodymium
Element 59
Dy
Dysprosium. Heavy. Keeps it working hot
Element 66
Tb
Terbium. Heavy. Under licence since 2025
Element 65
The short version

A small part, a big dependency, and a date on the calendar

Rare earth magnets sit inside every electric car, wind turbine, drone, missile and robot. One country controls almost all of them, and it has started to use that as leverage.

  • The part. A rare earth magnet makes an electric motor small, light and efficient. Alternatives exist, but they usually give up some efficiency.
  • The lock. China mines about 70% of rare earths, refines up to 90% and makes about 94% of sintered magnets. It has also banned the export of the know-how.
  • The cliff. Since April 2025, seven rare earths need a Chinese licence. A much wider package, reaching products made anywhere, is paused only until 10 November 2026.
  • The response. The US, Japan, the EU, the G7 and India are spending billions to loosen the lock. Japan has shown it can be done: its reliance on China fell from about 90% to 60–70%.
  • The workarounds. Four routes are being built: new supply, new magnets, motors with no magnet, and recycling. Indian startups are already selling motors on the third route.

This is the first of three notes. It sets out the problem and the global response. The second looks at cars, where motors without magnets are already on the road. The third looks at defence, where magnets must keep working at high heat.

01 · The basics

A strong magnet is what makes a motor small and light

An electric motor is magnets pushing and pulling on each other to spin a shaft. The stronger the magnet, the smaller and lighter the motor for the same power. The best motors use permanent magnets, which stay magnetic without electricity.

The strongest is the neodymium-iron-boron magnet, invented by Japanese scientist Masato Sagawa in the 1980s. It is about ten times stronger than an ordinary magnet (AFP). It is mostly iron: rare earths are only a quarter to a third of the alloy (Adamas Intelligence). Neodymium and praseodymium give the strength. Dysprosium and terbium keep the magnet working when hot.

The name misleads. These elements are not especially rare in the ground. They are hard and dirty to separate from each other, and that skill is the real bottleneck.

Electric cars are the biggest single user, about a quarter of all magnets

Approximate share of world rare earth magnet demand by use, 2024. Total about 280,000 tonnes

Electric cars25% · ~70,000 t
Industrial motors15%
Consumer electronics10%
Wind turbines10%
Air conditioners10%
Small motors in petrol cars10%
Everything else20%
~1.5 kg
of magnets in a typical electric car
2–3 t
of magnets per megawatt of wind turbine
~3.5 kg
in a humanoid robot
~9%
yearly demand growth expected to 2030
Sources: Thunder Said Energy (demand, growth, wind, robots); Thunder Said Energy (EVs).
02 · The lock

China’s grip tightens at every step from mine to magnet

A new mine outside China does not break the lock by itself. Its ore still has to be separated, turned into metal, then alloy, then a finished magnet. Most of those later steps still happen in China.

China’s share of world output at each stage

Latest estimates. The bar is China; the rest of the track is the rest of the world combined

1. MiningDigging the ore outChina 69% · rest 31%
2. RefiningSeparating the elementsChina 90% · rest 10%
3. Magnet makingTurning metal into magnetsChina 94%
Sources: USGS 2026 (mining: 270,000 of about 390,000 tonnes in 2025); Kotak Neo and GlobalData via FXStreet (refining, “up to 90%”); IEA via Swarajya (sintered magnets). Approximate.

China built this position on purpose. Its share of magnet making rose from about half two decades ago to 94% today. In December 2023, it banned the export of the know-how to separate rare earths and make magnets, so the rest of the world cannot simply buy the recipe (Swarajya).

India’s rare earths sit mostly in monazite, a mineral found in beach and inland sands in Andhra Pradesh, Odisha, Tamil Nadu, Kerala and West Bengal. The government puts reserves at about 6.9 million tonnes of rare earth oxide, around 5% of the world’s (Indian Bureau of Mines). India mined about 2,900 tonnes in 2025, against China’s 270,000 (USGS).

A reserves number on its own says little. What matters for magnets is which elements are in that sand.

India’s sands hold the elements for magnet strength, not the ones for heat

What Indian deposits contain, by magnet role, and what limits their use

In Indian deposits

Nd · Pr

Neodymium and praseodymium give a magnet its strength.

State-owned IREL produces both. Neodymium output was about 40 tonnes last year, with a target of 500 tonnes by FY27.

Not in extractable amounts

Dy · Tb

Dysprosium and terbium keep a magnet working when hot, as inside motors, turbines and missiles.

Both are among the seven rare earths under Chinese export licence since April 2025.

What limits use today
  • Monazite contains thorium, so it is a prescribed substance under the Atomic Energy Act
  • IREL is the only company allowed to process it
  • Private beach sand mining has been effectively barred since 2019
~6.9 Mt
India’s rare earth oxide reserves, about 5% of the world’s
2,900 t
mined in 2025, against China’s 270,000 t
~0.7%
India’s share of world mine output
90%+
of rare earth magnets India uses are imported
Sources: Indian Bureau of Mines, Minerals Yearbook (deposits, reserves, heavy rare earths, thorium, IREL); Swarajya (IREL neodymium output, November 2025); CSIS (private mining); USGS 2026 (mine output); Business Today (imports). Share of world output is our calculation from USGS figures.

So the reserves figure overstates India’s position. The sands do hold the light elements a magnet needs for strength, at small but growing output. The heavy elements that keep magnets working at high heat are not there in usable amounts. That difference shapes both sector pieces in this series.

03 · How the lock has been used

Each step has gone further than the last

China’s key moves on rare earth exports, 2010 to 2026

Not to scale. The cliff is highlighted

  1. 2010
    China halts rare earth shipments to Japan
    An informal embargo after a diplomatic dispute. Japan’s reliance on China was about 90%
  2. Dec 2023
    The know-how goes behind the wall
    Export ban on separation and magnet-making technology
  3. Apr 2025
    Seven rare earths need an export licence
    Magnet exports fall about 75% within two months. In May, Ford shuts a Chicago plant for a week
  4. Oct 2025
    A far wider package is announced
    Five more elements, equipment, know-how, and goods made anywhere with 0.1% Chinese content
  5. Nov 2025
    Wider package paused for a year after the Busan summit
    The April 2025 licences stay in force
  6. Jun 2026
    US magnet makers put on China’s control list
    MP Materials and USA Rare Earth among ten firms named
  7. 10 Nov 2026
    The pause runs out
    US says extended to January 2027; no legal notice published yet
Sources: New York Times via The Nightly, Swarajya, China Briefing, Wikipedia, Technology.org. Checked 21 October 2026.
04 · The cliff

Three things Beijing can do on 10 November

The October 2025 package is the one that worries boardrooms. It would require Beijing’s permission to ship any product made anywhere with 0.1% or more Chinese rare earth content by value (Startup Fortune). China’s late-September truce statement did not mention rare earths at all (FXStreet). Analysts see three paths.

Scenario A

Extend the pause

  • What happens: The pause runs on, likely to 10 January 2027, matching the US truce.
  • Who feels it: Nobody new. The April 2025 licences still bite.
  • What it means: Calm, but the clock simply resets. Pressure to diversify stays.
Scenario B

Bring some controls back

  • What happens: Selected rules return, aimed at defence, aerospace or specific firms, or at equipment and know-how.
  • Who feels it: Defence supply chains first. Civilian buyers keep a case-by-case channel.
  • What it means: A two-speed world. Defence magnet supply becomes urgent.
Scenario C

The full package returns

  • What happens: The 0.1% rule applies worldwide, plus five more elements and equipment.
  • Who feels it: Any manufacturer using Chinese material, wherever it builds.
  • What it means: Panic buying and price spikes, but faster Western investment.
Scenarios from FXStreet. Severity marks are our own reading.

The squeeze is already visible, before any cliff

What the April 2025 rules and the uncertainty have done so far

~50%
below normal: China’s dysprosium, terbium and yttrium exports
−28.7%
China’s magnet shipments to the US, September vs August 2026
+50%
European erbium price, June to August 2026
36%
global NdPr shortfall expected by 2030
Sources: FXStreet (heavy rare earth exports, erbium; Bloomberg Intelligence shortfall); Startup Fortune, citing Metal.com (US shipments, while shipments to Vietnam rose 57.5%).

The stakes are large. The IEA estimates that full enforcement could expose up to $6.5 trillion a year of production outside China to disruption (Technology.org). That is an exposure figure, not a loss forecast. A second date follows close behind: from 1 January 2027, new US rules restrict where magnets in some military contracts may come from (FXStreet).

05 · How the world is responding

Japan proved the lock can be loosened. Now everyone is copying it

After China cut Japan off in 2010, Tokyo spent a little over $1 billion to diversify. In 2011 its state agency JOGMEC and trading house Sojitz put $250 million into Lynas, an Australian miner with a refinery in Malaysia. Japan’s reliance on Chinese rare earths fell from about 90% to between 60% and 70% (New York Times via The Nightly).

Japan cut its reliance by up to a third. The G7 now wants the same for everyone

Share of supply from China (or any single supplier), and the G7 target for 2030

World magnet makingChina’s share today94%
Japan in 2010Rare earths from China~90%
Japan todayRange of estimates60–70%
G7 ambition“As soon as possible”50%
Dashed: stated target or rangeG7 target for 2030: under 60% from any single supplier
Sources: New York Times via The Nightly (Japan); E&E News (G7, June 2026); IEA via Swarajya (magnets).

Every major economy now has a plan. The scale and style differ a lot.

Pays to build

United States

$110/kg
Pentagon price floor for MP Materials’ NdPr, for 10 years
  • Pentagon takes a $400m stake in MP Materials and buys all output of its second magnet plant (Argus)
  • $620m defence loan to startup Vulcan Elements for a 10,000 t magnet plant (Axios)
  • “Project Vault” stockpile backed by a $10bn Export-Import Bank loan (E&E News)
  • Congress weighs a $2.5bn strategic reserve allies can join (Tech Times)
Locks in supply

Japan

75%
of Lynas’s heavy rare earths reserved for Japan, March 2026
  • Lynas is now the largest rare earth producer outside China, and as of December 2025 the only one outside China separating dysprosium and terbium (Morningstar)
  • Plus 5,000 t a year of NdPr alloy for the JOGMEC-Sojitz venture, at a $110/kg minimum (Caixin)
  • Japan is proposing joint G7 stockpiling (Asia News Network)
Buys together

European Union

€22.5bn
for 47 strategic critical materials projects
  • RESourceEU plan (October 2025): joint purchasing and stockpiling across member states (Argus)
  • Solvay’s La Rochelle plant is Europe’s only site able to separate all 17 rare earths (SMM)
  • Leans heavily on recycling for future supply
Builds from zero

India

₹7,280 cr
to build 6,000 t a year of magnet capacity
  • Magnet scheme approved November 2025; 20 bids including L&T, Coal India and ReNew; winners not yet named (PTI)
  • ₹1,500 crore scheme to recycle critical minerals, approved September 2025 (pv magazine India)
  • Rare earth corridors in Tamil Nadu, Kerala, Odisha and Andhra Pradesh, from Budget 2026 (Kotak Neo)

India’s gap is the largest. It imports more than 90% of its rare earth magnets, mostly from China (Business Today). Government labs expect a need of about 8,220 tonnes a year by 2030, so even a fully built 6,000-tonne scheme covers only about 73%. India also has no commercial production of the heavy rare earths that heat-proof a magnet (SMM). That gap is where technology comes in.

06 · The workarounds

Four ways out, and Indian companies are building on every one

Governments mostly fund the first route. Startups are where the other three are being built. The global map is below; India’s own builders follow in the next section.

Route 1

Make it somewhere else

New mines, refineries and magnet plants outside China. Same magnet, new supply chain.

  • MP Materials · Lynas · Vulcan Elements · India’s scheme
Producing now, scaling to 2028
Route 2

Make a new kind of magnet

Strong magnets from iron and nitrogen, or cheaper ferrite. No rare earths inside.

  • Niron Magnetics · Gati Drives
First full plants in 2026 and 2027
Route 3

Need no magnet at all

Motors that make their magnetic field with electricity and smart software instead.

  • BMW · ZF · Renault · Chara · Vimag Labs
In cars and two-wheelers today
Route 4

Reuse what we already have

Recover magnets from old motors, hard drives and turbines, and make new ones.

  • Cyclic Materials · HyProMag · Attero
First plants open; under 1% recycled today
CompanyRouteWhat they doWhere they are (Oct 2026)Access
MP MaterialsUnited StatesMake elsewhereMine to magnet in one companyTexas plant making magnets since Q4 2025; 10,000 t total capacity planned for 2028Listed, NYSE
LynasAustraliaMake elsewhereLargest rare earth producer outside China75% of heavy rare earth output reserved for JapanListed, ASX
Vulcan ElementsUnited StatesMake elsewhereStartup building rare earth magnets at scaleOver $1bn lined up, including a $620m defence loan, for a 10,000 t plantPrivate
Niron MagneticsUnited StatesNew magnetIron nitride magnets, no rare earths1,500 t plant due early 2027; 10,000 t plant from 2028Private
Gati DrivesAhmedabadNew magnetMotors using Indian-made ferrite magnetsProducing since Feb 2026, about 5,000 motors a month capacityPrivate, pre-seed
Chara TechnologiesBengaluruNo magnetMagnet-free reluctance motors and controllers$6.2m Series A; ARAI and ICAT approved; co-making with Greaves CottonPrivate, VC-backed
Vimag LabsBengaluruNo magnetSoftware creates the magnetic fieldFive patents; pilots with two-wheeler and car makersPrivate, early
Cyclic MaterialsCanada and USRecyclePulls magnets out of old motors and electronicsFirst US plant open, up to 25,000 t of input a yearPrivate
HyProMagUK and GermanyRecycleHydrogen process turns old magnets into newClaims 88% less energy than new magnetsPrivate
A starting map, not a recommendation. Parts 2 and 3 score the auto and defence names in detail.
07 · India’s builders

More than ten Indian companies are now raising money or building plants

Analysts still describe India’s commercial magnet industry as close to blank (SMM). But since China’s April 2025 curbs, Indian companies have announced plants and raised money on all four routes. Some of it is venture capital into motor startups. Some is industrial groups putting hundreds of crores into magnet plants. Most of these names are private today, which is exactly the kind of access a family office can help open up.

1 · Make magnets in India
  • Midwest Advanced Materials, Hyderabad. Sintered NdFeB magnets. ₹125 crore committed by the government’s Technology Development Board. 500 t/yr plant; target 5,000 t by Dec 2027. Private
  • N.A.N. MagneTech, Naidupeta, Andhra Pradesh. Fully integrated magnet plant, with Australian raw material and auto buyers lined up. ₹1,250 cr Phase I; 1,200 t, then 10,000 t. Private
  • Lohum, Uttar Pradesh. Battery recycler moving into rare earth magnets. Also a scheme bidder. ₹500 cr; 2,000 t plant. Private
  • Sona Comstar, Gurugram. India’s largest magnet importer plans its own magnets and sells motors free of heavy rare earths. Plans magnets. Listed, NSE
2 · New kinds of magnet
  • Conifer, Pune plant; US and India team. Ferrite axial-flux motors, a drop-in replacement for hub motors. $20m seed; 70,000 units/yr. Private
  • Gati Drives, Ahmedabad. Ferrite magnet motors for fans and air conditioners, on Indian RISC-V chips. Pre-seed, Campus Fund; ~5,000 motors/month. Private
3 · No magnet at all
  • Chara Technologies, Bengaluru. Magnet-free reluctance motors. ARAI and ICAT approved. Co-making with Greaves Cotton. ~$11m over two rounds; 20k → 100k units/yr. Private
  • Vimag Labs, Bengaluru. Software creates the magnetic field from copper and steel. Targeting autos, defence and industry. $5m Series A, Accel; five patents. Private
  • Simple Energy, Bengaluru. First Indian vehicle maker to produce motors free of heavy rare earths. In production. Private; IPO planned
4 · Recycle
  • Attero, Noida. E-waste recycler scaling rare earth recovery. Also a scheme bidder. ₹100 cr; 300 t → 30,000 t. Private
  • Scheme bidders, across India. L&T, Coal India, ReNew, 20 Microns and others are competing for the ₹7,280 crore scheme. 20 bids. Mostly listed

Three announced plants aim for 17,000 t a year, about twice India’s 2030 need, if they get built

Rare earth magnet capacity, tonnes a year. Solid = first phase; dashed = stated long-term target

Midwest Advanced MaterialsHyderabad500 first plant · 5,000 target by Dec 2027
LohumUttar Pradesh2,000 planned
N.A.N. MagneTechAndhra Pradesh1,200 by 2028 · 10,000 later
Dashed: stated target or rangeIndia’s expected need by 2030: 8,220 t
Sources: Rare Earth Exchanges (Midwest), PTI via The Week (Lohum), Autocar Professional (MagneTech), IREL, DMRL and BARC via PIB summary (2030 need). Company targets, not confirmed output. Some plants may also count toward the scheme.

Venture money into Indian rare-earth-free motors is real, but still small

Disclosed capital raised, US$ million

Conifer$20m · seed, 2025
Chara Technologies~$11m · pre-Series A + Series A
Vimag Labs$5m · Series A, Jan 2026
Gati DrivesPre-seed, amount not disclosed
Sources: EVreporter, Entrackr, Inc42, The Machine Maker. For scale, one US magnet startup, Vulcan Elements, has lined up over $1 billion.

The gap between those two charts is the story for an investor. Indian industrial groups are committing hundreds of crores to magnet plants. Indian motor startups, with technology that could matter globally, have raised only a few million dollars each. Parts 2 and 3 look at which of them are worth backing, and how.

08 · What this means for a family’s capital

A long theme with policy money behind it, and real traps

Governments are now acting as buyers of last resort, setting price floors and funding plants. That lowers the risk for the first route. The bigger upside, and the bigger risk, sits with the startups building routes two to four. Parts 2 and 3 look at how to get exposure sector by sector. For now, five risks apply across the theme.

  1. China can move the price. Outside China, NdPr prices recently slipped to about $95/kg, below the $110/kg floor (Benchmark). Cheap supply is the classic way to starve a new competitor.
  2. A pause can kill urgency. If the pause is extended, buyers may relax. Carmakers keep alternatives in reserve when prices fall (Reuters via Mining.com).
  3. Scaling is slow. India’s policy is running ahead of its industrial base, and car-grade parts take years to certify (SMM).
  4. Magnet-free has a cost. Motors without permanent magnets usually give up some efficiency (New Mobility). Part 2 looks at who is closing that gap.
  5. Pitch numbers inflate. The popular “417 kg of rare earths per F-35” traces to one unpublished 2012 study (Adamas Intelligence). Ask where every big number comes from.
09 · What to watch

The dates that will decide the next two years

  1. 10 Nov 2026
    China’s pause runs out, unless the extension is made official
  2. 1 Jan 2027
    New US limits on where military contract magnets may come from
  3. Early 2027
    Niron’s first full iron nitride plant starts up
  4. Date not set
    India names up to five magnet scheme winners from 20 bids
  5. 2028
    MP Materials’ second plant begins commissioning
Coming next in the series

The same problem looks very different by sector

Part 2 of 3 · Autos

Can EVs engineer their way out?

Carmakers are already putting motors without magnets on the road. We look at:

  • What a doubling of magnet prices does to an EV motor’s cost
  • The magnet-free motor race, scored company by company
  • Whether India’s two- and three-wheelers give it an edge
Part 3 of 3 · Defence

Can defence design the magnet out?

Missiles need magnets that keep working at high heat, the job of the heavy rare earths India lacks. We look at:

  • Why dysprosium, terbium and samarium matter here
  • How the US is buying its way to supply, and what India can copy
  • Which Indian defence suppliers are exposed, and who benefits

The country that controls the magnet controls the motor. On 10 November, we find out how hard China intends to hold on.

Important Information

    This note is for discussion and education only. It is not an offer, solicitation or recommendation to buy or sell any security or to invest in any company named. Companies are mentioned to illustrate the theme. Figures come from the public sources linked and may change; scenario severity ratings are the author’s own judgement. Threewords Capital is a SEBI Authorised Person (Reg. No. AP01047001179550). Please speak to your advisor before making any investment decision.

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